Monday, July 2, 2012

Waterfall Repair

Waterfall Repair

I remember working on my Honda Trail 70 as a kid.  SAE tools did an awesome job of stripping all the bolts and nuts on my little metric bike.  Vice grips and a crescent wrench were my most popular tools.  I never got into duct tape much, but maybe we didn't have any.  My spare parts consisted of a box of junk nuts, bolts, and wire that my dad had collected since his childhood.  Don't get me wrong.  I was a lucky kid to have a bike, but I had the wrong tools for the job.  I think my habit of tool throwing started at about this time. 

This latest blog task had the same problem (without the tool throwing).  We were using the wrong parts and didn't even know it.  The story starts something like this:

Hey Honey, the pond is empty again.
"What??!!??!!??"
I'll fill it back up, no problem.

Luckily, I'd made a minor mod the first time it happened.  Rule #1 of fish ponds: put your pump intake high enough in the water that it can pump itself dry, and your fish are still in water.  Our pump is sitting on 2 big rocks about 10 inches from the bottom.  The fish were pretty unhappy when this happened the first time (I didn't know rule #1).  I look out the window most mornings, and I caught the development before all the water was gone.

We worked on the problem several times.  This time, I'm the cheap labor, and my wife is the brains.  When I say "we" worked on it, I just mainly picked up a few rocks, brought beer, and watched the kids.  We were stumped.  We'd make a change, have a nearly empty pond, make a change, have a nearly empty pond, and so on, and so on.  I finally threw in the towel late in the season and unhooked the pump.  They wouldn't have any biological filtration, but that's not a big problem during the winter.

Where do you find the expertise for a job like this?  The pond store of course.  Our local shop, Kentucky Garden and Fountain has been in the business for a long time, and we like them a lot.  They listened to the problem and had the answer in 2 minutes. 

"You guys need a waterfall box."
A what?
"Waterfall box.  It controlls the flow of the waterfall, so your water stays in the pond."

Trumpets sounded, the clouds parted, and we swiped our credit card to the tune of about $200.  We also picked up another liner for the waterfall in case it was leaking, too.  A trip to Lowe's got a a new hose for the pump, fittings for the new box, and a shutoff valve.

Waterfall Box




The waterfall revamp ended up being a pretty big job.  The entire waterfall and stream were yanked out and rebuilt from scratch. 

Teardown





Rebuilding the path


We had to drill a hole in the side of the box and install a fitting for the water hose.  Basically, the box fills up from the bottom and pours out the front in a smooth, controlled fashion.  TIP: make sure that the box is level, so it functions correctly.

Waterfall box placed




Spray adhesive holds the liner to the waterfall box and is used in various places to hold the liner together.

Stones placed, waterfall liner installed
















We added a shutoff valve to the water hose, so the waterfall box doesn't drain when we shut off the pump.  The valve is used when we clean the biological filter or do maintenance.

Shutoff valve (red handle) added to water hose
















Remember me talking about the home survey on another post in the blog?  While working on the pond, we decided to kill two birds with one stone.  From the survey:  SOIL APPEARS TO BE GRADED ABOVE THE MASONRY FOUNDATION AT THE REAR BASEMENT WINDOW.  THIS CAN ALLOW SOIL MOISTURE TO ACCESS LOWER WOOD WALL COMPONENTS.  We shoveled out the dirt and replaced with pebbles that don't go past the brick foundation of the house (another one crossed off).

See the dirt line on the siding? 







Having the right tools, parts, and expertise made all the difference in this job.  We also make it a point to support our local businesses, so help can be right down the road.  Did I say in this post that I'm lucky to have a wife with this much talent?  I think I just did!

Want to read more about pond?  Click here to see how we overwinter goldfish.
Click here to read about taking care of landscaping lights.

Completed project!!!


Thursday, June 21, 2012

Fishy Business

Fishy Business

In the fishtank world, mine doesn't rank at the top of the list or the bottom.  It's bigger than the typical WalMart model, but not as big as some of the giant fabricated tanks I've seen here and there.  At the pet store, 135 gallons is about as big as you can get, and I've got one in the basement.  I built the stand you see here too, but that's a totally different (and much longer and frustrating) blog entry.  Today I'm talking about how to take care of the fish without taking up all of my time.
The year is 2003, and I'm a newly single guy with a big fishtank that I've never maintained by myself.  I don't want to put my friends on the hook for helping me do this every month, so I've got to come up with something.  Back then, I was more of a margarita man than a bourbon man, so a different recipe was in order.

WFM ingredients
World Famous Margaritas:
12 oz Hose Cuervo Gold
6 oz Grand Marnier (I'm not rich, just did a lot of traveling back then and hit the duty free stores)
6 oz lime juice (Real Lime is the best)
36 oz tap water
1 cup sugar
Instructions: Mix alcohol and lime juice and pour in pitcher.  Put sugar and water in blender for a couple of minutes.  Pour in pitcher.  Serve over ice.  WARNING: THESE ARE STRONGER THAN THEY TASTE.

After a couple of margaritas, I had it all figured out.  Man, this was going to be easy.  Here's what I ended up buying at Lowe's:  garden hose, faucet attachment for garden hose, wood vise, plastic tubing (5/8" ID), small clamp, giant tub (kegger size).

Note the clamp and 20' hose on the siphon
The main issue for a water change is draining and filling 50% of the water from the aquarium for every water change (>50 gallons).  With a lot of big fish, you really need to do this monthly.  The only assembly task I had for the job was removing the 6' tube from the siphon and attaching a 30' hose to the end with a clamp.


Here are the steps I now use to change the tank water:
   Put down towels, take off lights and hoods, power down filtration
   Pop the drain out of the basement shower (I use a small screwdriver)
Siphon hose drains down the basement shower











   Take out rocks/decorations from half of the tank, put in kegger tub (also useful at parties)
   Put plastic tubing from siphon down shower drain
   Siphon out water.  Note: Make sure that the hose stays down the drain or you'll have a big fish poop mess (this really happened one time)
Siphon the water out of the tank












   Put rocks back in.  Sometimes it's good to assemble the rocks in a different way.  The fish think they're in a new place, and they get a little less territorial.
   Clean any other filtration gear you have on the tank.  I have 2 Fluval 404's
   Scrub algae off the tank with a brush.  You can save time by buying a smart plecostomus (one that likes eating algae).  I've had smart and dumb ones, and unfortunately, the only way to gauge intelligence is to dump one in the tank and see if he eats algae off the glass.
   Unscrew the aerator from the sink, and put on the garden hose adapter.  Attach hose.
Garden Hose Attachment for faucet










   Run garden hose from faucet to tank.  Use wood vice to hold hose in tank.  Keep your eyes on this hose, too.  An error can cause a small flood in your basement.
Wood vise holds the hose to the tank












   Mix hot and cold water together to make the new water the same temp as the existing tank water.
   Put chemicals in the tank as the water goes in.  I have 10 gallon tick marks on the side of the tank to make this easy.
Tick marks every 10 gallons on
the right.













   Put hoods and lights back on.  Fire everything back up
This job takes me a bit less than 2 hours every 3 months.  I've also got a few more tips from the guy who's been in the business for 20 years.
   Use good chemicals to treat tap water.  Never skip this step or you'll have dead fish on your hands.  If you can't remember if you treated the water, take the risk of treating it twice.  Amquel and Novaqua are my favorite tank chemicals.  I buy these from http://www.bigalsonline.com/.  I put an extra teaspoon of Amquel (dechlorinator) in just for good measure.  I probably don't need to, but it makes me feel better.
   Never change you tank when the water company is flushing pipes.  The water company flushes out pipes with chemicals about twice a year in my area.  My water smells like chlorine when they do this, but you can also call the water company and ask.
   How often to change?  The more fish you have, the more you need to change water.  Also, the more you feed, the more you need to change.  I feed every other day, and have about 30 tiger barbs in the tank (about 1" each).  You can go all the way up to 2 inches of fish per gallon in the tank if you want to change frequently.  I change water every 3 months, and my tiger barbs are perfectly healthy.
   Over filter.  I have enough biological filtration for roughly twice the size of my tank.  Canisters are much better for the fish than undergravel.  Fluval 404's are my favorite brand, and they do mechanical, biological, and charcoal filtration.
   Prime canister filters.  To prime the Fluvals after cleaning, hold the exit hose out of the water when you fill them with water.  That way, a big air bubble doesn't form.
   Oxygenate water.  Use bubble wands with an air pump to help oxygenate the water.  Bubbles keep the top of the water agitated and allows oxygen to be absorbed into the water.  Bubbles also make your tank look cool.
   No electricity?  Outdoor stores sell an aerator for use with minnow buckets, so your bait will last all day off a D battery.  When we have power outages, I have a BC plan (Business Continuity).  My fish are happy about this one (they've already survived one ice storm this way). 
   Sick fish?  If your fish get sick, have your water tested at the local pet store.  Most of the time, fish get sick because you're not taking care of them.  Yes, I said it's your fault.  The best way to avoid sickness is keeping the level of toxic chemicals in the water down (change water enough) and having enough biological filtration.
   New tank?  On a newly commissioned tank, add fish slowly.  Better yet, start out the nitrogen cycle with some feeder goldfish.  I put about 10 of these guys in a new tank to get it started.  They usually all die before the cycle gets started.  Any survivors can go in your buddy's goldfish pond.
I really enjoy having the fish tank.  With a good maintenance plan, the fish stay happy, and you don't spend all your time keeping them that way.

Read this article to see how our outdoor goldfish make it through the winter.

Monday, May 21, 2012

Crap, It's The Toilet Again

Crap, It's The Toilet Again Thomas Crapper (baptised 28 September 1836; died 27 January 1910) was a plumber who founded Thomas Crapper & Co in London. Contrary to widespread misconceptions, Crapper did not invent the flush toilet. He did, however, do much to increase the popularity of the toilet, and developed some important related inventions, such as the ballcock.  (source: www.wikipedia.org)

I look at the clock.  It's 12:05 AM, and I hear the sound of water running.  I wonder if my son has gotten up in the middle of the night to pee, but then I go back to sleep.  At 3:20, I hear the sound again, and I'm doubting that my son is the cause.  My toilet is leaking.  This goes on for a couple of weeks, and the issue steadily gets worse.  The sound is also waking me up, so I've got to do something about it.

Next comes a trip to my favorite home improvement store.  I stare at the aisle of toilet parts for a few minutes.  Toilets must be big business.  I look at the various kits, but settle on a flapper kit (about $3).  Why replace all the parts when all you need to do is fix the part that's busted?  I might adjust this plan if I just moved into an old house or knew the toilet has not been rebuilt for 10 years or something like that.  I put new kits in all our toilets shortly after we moved in, so I'm pretty sure the rest of the parts are good.  I take the flapper to the leaking toilet and don't even need to take any tools.

Install is easy:
  • Shut off water supply
  • Flush
  • Unclip old flapper, take chain off handle, and remove
  • Clip in new flapper
  • Hook chain on handle (Note: chain should have enough slack to allow the flapper to close completely, but not overly loose)
  • Turn water supply back on
  • Optional: use of the facilities
  • Test flush (if the water stops, you're in good shape)
New Flapper

The whole thing takes 10 minutes, and I'm pouring the bourbon in record time.  Think I'm done?  Nope.  A few nights later, I hear a different toilet run for about 10 seconds and then stop.  Crap...  Am I the only person this happens to?  We have 4 toilets on 3 floors, and I have only repaired one of them.  The next day, I'm at Lowe's buying more parts.  I'm in the toilet aisle for 10 seconds before I come to the conclusion that they have all decided to die at the same time.  I'm not above killing ants with baseball bats, so I purchase 3 more flappers.  I also throw in a handle for the basement unit (action is starting to get sloppy).  Within 20 minutes, all flappers are replaced.  The basement handle is fairly simple to install, and soon it's flushing like it never has before.

Think I'm done?  No, my crappy luck continues for one more stretch.  The kit I installed in the master bath about 2 years ago has a feature to control leaking.  A small arm with a sharp end comes down and locks the float in the up position when it hits the top.  A separate chain pulls the arm up when you hit the flusher.  That way, a leaky flapper doesn't drain your local water tower.  The arm has started sticking at least 50% the time, which results in a very low volume flush.  This isn't good when you have a heavy doody.  I thought the kit had a defective part when I installed it, but I didn't feel like undoing the hour of work I put into the job.  I just fiddled with it until it worked. 

Another run down the toilet aisle at Lowe's, and I've got a new fill valve (about $10). 

I've had good luck with Fluidmaster

Again, install is fairly simple:
   Shut off water supply
   Flush
   Empty toilet (I used a small plastic cup to drain residual water)
   Undo the the nut that holds the feed hose in place
   Undo chains
   Unclip bowl fill hose
   Undo the nut that holds the fill valve in place and remove
   Set height on new fill valve and install seal (this may be a scientific process, but I just set it the same as the last one)
   Install new fill valve with float at 5 o'clock position
   Clip new bowl fill hose on stalk (new one has a water saver feature, but don't have the patience to figure out how to install it)
   Put nuts back on (not too tight, porcelain will crack if you use Incredible Hulk strength)
   Set chains to the same spec as the flapper install
   Turn on water supply
   Make sure tank doesn't leak at the fill valve
   Test flush and leak guard function

 
New Fill Valve.  Note the tension on the chains









Now, she's flushing with authority.  I'd list the TTR (time to repair), but my 4 year old son was helping out with this one.  He easily doubles the TTR, but I truly enjoy having him help.  He learns about how things work, does part of the repair work, and gets tons of praise during the project. 

Summary:
  • You need to think about toilet maintenance about every 5 years
  • Only put in the parts you need
  • If you're thinking about repairing one, think about the rest of them
  • Water leaks usually start slow and get steadily worse
  • If the kit is old or seals look questionable, put in the entire kit
  • This is easy stuff, don't be scared of a toilet rebuild  
Click here for another bathroom article about faucets with scald guard.
Want to read a humorous story about our half bath?  Click here.


Saturday, April 28, 2012

Rabbit Stew

Rabbit Stew
Rabbit stew.  That's what I want for supper.  Not really.  I've had rabbit, but don't really like it.  I'm talking about those pests in my back yard that are ruining my garden.  I typically grow a garden with tomatoes, cucumbers, and lettuce.  My wife likes to add broccoli and squash, but in reality our garden is pretty small, about 8' x 16'.  I built the garden with landscape timbers and imported dirt (not from France, from the landscaping shop).  Building the garden was a lot of fun.  My son helped out, and we hammered, sawed, and shoveled to our hearts content.  This is the garden in the new house, and it went straight down the tubes on the maiden voyage.  It started out the same as always.  I noticed that the lettuce didn't turn out so well, but didn't understand why.  It just didn't grow.  Then, one morning I looked out the window, and all my tomato plants had vanished...  into thin air.  I've never seen rabbits eat tomato plants before, but that's the only thing I could come up with.  I planted them again, and they vanished again.  I've got to protect these guys some how.  What to do?  Read on.

My first try was a big mistake and time/cost are not included in the summary metrics.  I didn't do my usual bourbon/Google meditation to come up with the idea.  I just went straight to Lowe's.  I reasoned that building a cage around the tomatoes would protect them.  Long story short, I built a circular cage around every tomato plant with wire fence and used some old stakes from behind the shed to secure them to the ground.  I replanted the tomatoes for the third time.  Do you think this worked?  Almost, but not 100%.  I was angered when I looked out the window and saw a rabbit eating a tomato plant through the wire of the cage.  Grrrrrrrr.  I started throwing anything I could find at the rabbit, and actually hit it once.  He wasn't happy, but was otherwise unscathed.  Lesson: don't skip the bourbon.

At this point I have 3 options:
  1. Give up and have no fresh tomatoes
  2. Hire a hit man to sit in a lawn chair all summer and kill rabbits in my back yard
  3. Bourbon meditation and come up with a better idea

You know which one I picked.  The hit man idea sounds cool, but too expensive and probably more dangerous to my neighbors than the rabbits.  I didn't use Google this time, just bourbon and wits.  I theorized that a large fence around the entire garden would be the safest protection for my poor garden and headed to Lowe's again.

The fence section is foreign territory for me.  I haven't had the best of luck with fences or fence guys.  The pictures below were taken before the second fence guy built the fence.  I settled on a spool of 4' tall wire fence and bought 7 metal posts.  First, I hammered the posts into the ground.  I had some extra wood behind the shed and built a gate.  I found an old brass latch in my garage junk box that I installed on the gate.  Heavy duty staples hold the fence to the landscape timbers and also hold the fence to the gate (staple guns are a must for jobs like this).  Zip ties hold the fence to the posts. 



Garden in back yard


Garden, side shot with tiller
I decided to bet on the battle scarred tomatoes from the third planting.  I just didn't have time for a fourth set to grow.  I got 6 tomatoes in September from the rabbit-damaged plants.  Don't even try the math.  For what I'd invested, I probably could have flown to Japan and purchased a bucket of very nice tomatoes.  (If you've never been to Japan, the fresh fruit and vegetables are out of this world.) 

An unexpected thing happened after September.  We had 90 degree weather throughout October (2010), and the tomatoes started producing!!!  We had fresh tomatoes almost every day in October and even into the first part of November.  I didn't even see rabbits in the yard the rest of the year.  I heard they moved to an unprotected garden down the road.

Cost:  $75 for the fence and posts (already had the other parts)
Time:  3 hours
Special Note: metrics only include the solution that worked
Result: Rabbits are gone

 

  
Current Year Garden (2012)
Lettuce and Broccoli are already up

 

Sunday, April 15, 2012

Faucet Install and Scope Creep

Faucet Install and Scope Creep Scope Creep in project management refers to uncontrolled changes or continuous growth in a project's scope. This phenomenon can occur when the scope of a project is not properly defined, documented, or controlled. It is generally considered a negative occurrence, and therefore should be avoided.  (Wikipedia)That's exactly what happened to me on the latest project.

 

Old Delta Faucet
See the faucet over here on the left?  It started leaking right after I had the crazy notion that I could someday run out of content for the blog.  My home assured me that the blog will be running strong for years to come.  No problem, I've handled leaky faucets before.  Time to head to Lowe's for a Delta seal kit. 

I've got a great tip for all you Lowe's shoppers out there.  Get a Lowe's credit card and save 5% on all your Lowe's purchases.  Application is right here.  I'm figuring that I'll save enough money in a year to restock the old bourbon supply a few times.  At Lowe's, I head straight to my nemesis, the plumbing aisle.  I pick up a seal kit, whip out the new credit card, and head back home for an easy fix.

 
Tools:  Channel locks, flathead & phillips screwdrivers, washcloth
Part:  Delta Seal Kit $10 (or $9.50 with a Lowe's credit card)
Bourbon:  None

I pull the faucet apart and try to unscrew the piece that holds the ball valve in place.  A combination of He-Man torque and Gorilla Glue seem to be preventing this piece from coming off.  I wrap the part with a washcloth and pull with the channel locks. It doesn't budge.  A little Googling shows that lime deposits can lock up parts of a faucet.  I pour vinegar (as directed) on the faucet, and it still won't budge.  I try a little He-Man strength of my own, and I start to get worried that I'm going to ruin the sink before this piece comes off.  What follows is a few explicit words and a sudden urge to put my channel locks through the other side of the mirror.  Calm down, and think about the options:
  1. Call a plumber and spend $100 to put in a $10 seal.
  2. Install a new faucet for $60 (or $57 with a Lowe's credit card).

New Delta Faucet

I've got a minor in math, but my 4 year old can figure ths one out.  Another trip to Lowes, and I've got the new faucet (and my first bit of scope creep).
Tools: Large crescent wrench, small crescent wrench, phillips screwdriver, allen wrench, towell, flashlight
Difficulty: Easy
Time: 1 hour

 
Install is simple:
  1. Shut off water valves
  2. Loosen the bolt that holds the drain stopper and pull it out
  3. Undo fittings that hold feed hoses to water valves (big crescent wrench)
  4. Undo nuts that hold the faucet to the sink (small crescent wrench)
  5. Pull out old faucet
  6. Use allen wrench and screwdriver to install the proper handle on the faucet.  This particular faucet has a clear plastic handle as well as a metal one. The clear plastic on goes on.
  7. Clean up sink and put new seal on the bottom of the faucet
  8. Install is reverse of steps 1-5
  9. The kit comes with a new drain kit.  I don't put it on, because it looks over my head.  My drain isn't having issues anyway.  I put the spare parts in my box marked "plumbing" in the garage.
I check out my handiwork, make sure there's no leaks, and toss the old faucet in the dumpster.  As I'm sitting in my recliner having a celebration bourbon, two thoughts comes to my mind.  First, after 15 years, Delta has changed styles on their faucets a bit.  I've got 2 sinks in the master bath, and now they don't match exactly.  Also, the new faucet has a new feature known as "scald guard". 

 
Scald guard is a tiny switch in the faucet that stops the handle halfway between hot and cold.  This would be the perfect feature for the kids!  A new plan is starting to form as well as the next phase of scope creep.  I could move the faucet that I just installed to the kid bathroom, install another new one in the hall bathroom, and move an old one that matches back to the master bath.  How many bourbons did I have? Only one, it was not alcohol induced scope creep.


The next weekend, I get the other faucet at my favorite store and get to work.  I start by reversing the hour of work I've already discussed.  Next, I take out the old faucets and pop in the new ones with scald guard activated.  No more hot water getting on little fingers.  I also opt for the chrome handles that are easier for the little buddies to pull up and down.  I'm rocking through this in record time.

New Faucet in Half Bath
New Faucet in Kid Bathroom
Now I'm on the last step.  Install one of the old faucets in the master bath.  Halfway into the install, my wife comes in and says that I'm installing the one that has been used the most into the master bath.  She wants me to put in the other one.  I offer to install the new seal kit in this one, and we're both happy.  No problem (but more scope creep).  Install is pretty straightforward, but very messy.  Due to black rubber residue all over my fingers, I've got no pictures.  Install is literally 15 minutes if you've already got the faucet torn down.
  1. Unscrew the cap.
  2. Pull out ball valve and clean off deposits.
  3. Pull out springs and seals
  4. The kit also has seal that sits on top of the ball valve.  There's 2 in there, but you only need the one that works with your particular model. I also don't use the o-ring that's only for kitchen faucets.
  5. Put in new springs and seals
  6. Put a little petroleum jelly on the ball, so it rolls smoothly
  7. Drop in the ball valve, new seal, and screw the top back on.  You don't need to put much torque on it.  I have firsthand knowledge that if you do, it'll never come back off.
After I get the faucet back in, it's time to attach the supply hoses.  I look at the distance and get worried.  Neither of the old supply hoses are long enough.  My supply hoses from the old faucet are at the dump by  now.  Crap.  Another trip to Lowe's is in order for new ones.  To get the length I need, I have to hook 2 together to make the distance (so I bought 4). Another $20 invested.

  

 


 One word of caution in plumbing.  If you've got a fitting that has metal threads going onto metal threads, don't forget the teflon tape.  Use 2-3 wraps of tape on each part of the threads.  I've got to meditate and get my mind in a happy place before using teflon tape.  It never goes where I want it to, and I throw away at least twice as much as I use.  One more tip (or maybe two).  People say "don't overtighten the metal fittings" all the time.  Don't listen  My philosophy is to grab the biggest wrench in the garage and pull until the veins are popping out of my head.  They always leak if I don't.  Check the fittings for leaks after install, then a few hours later, then before you go to bed, and then the next morning.  If you get 24 hours without a tear of water coming out, you're probably good.
 
To summarize:
  • New Parts: Seal kit in old faucet, 2 new faucets, 4 new supply hoses
  • Trips to Lowes: 3 (a record for a job this small)
  • Cost: Roughly $145
  • Difficulty: Easy to Medium (teflon tape always gets a higher ranking)
  • Time: 4 1/2 - 5 hours
  • Results: No leaky faucet, no more scalding water on little buddy hands
  • Scope Creep: High
 
 Click here for another bathroom article about replacing fill valves and flappers.